炼钢-连铸过程生产计划与调度问题综合优化研究

生产计划与调度是炼钢厂生产管理与控制的重要环节。对特殊钢厂炼钢-连铸过程的生产计划与调度问题进行述评,对国内外其研究现状进行分析,并指出了其生产计划与调度结构的发展趋势。结果表明,合理的生产计划与调度方案,是特殊钢厂实现高品质、高效生产的重要途径,亦可对其全过程进行高效协调与管理,从而降低能耗和冶炼成本。     

高强度钢冷弯成型过程应力状态模拟分析

运用有限元分析软件对不同工艺下的高强度钢冷弯成型过程应力、应变状态进行模拟分析。结果表明,所作的有限元应力、应变状态模拟符合实际成型情况;3种不同成型道次中,4道次成型为最佳成型道次;上轧辊角大于成型角4°可最大限度地减小残余轧制应力。     

含铌低硅TRIP钢板烘烤硬化行为分析

模拟汽车板的烘烤工艺,研究了预变形量、烘烤温度和烘烤时间等对含铌低硅TRIP钢板组织和性能的影响,探讨了TRIP钢的烘烤硬化机理。结果表明,当预变形量小于4%时,烘烤硬化值随预变形量增大而增加,预变形量大于4%时反而降低了烘烤硬化效应;当烘烤温度低于170℃时,随烘烤温度的上升,烘烤硬化值明显增加,当烘烤温度高于170℃时,烘烤温度对烘烤硬化值影响不大;当烘烤时间在20min以内时,随烘烤时间的延长,烘烤硬化值显著增加,烘烤时间超过20min时,烘烤硬化值随烘烤时间的延长反而有所降低。通过对TRIP钢的烘烤硬化机理分析,建立了烘烤硬化值变化模型:ΔYBH=ΔYγ+ΔYb+ΔYγc+ΔYdp+ΔYc,其中沉淀析出碳氮化物数量和Cottrell气团数目变化引起的ΔYdp+ΔYc对烘烤硬化值变化影响相对显著。     

考虑节点非弹性变形的RC框架地震反应分析

钢筋混凝土梁柱组合体试验结果表明节点内纵筋滑移和节点剪切变形对组合体的抗震性能有明显影响,但框架的非弹性地震反应分析一般忽略了节点非弹性变形的影响.为了模拟节点区非弹性变形的影响,在纤维模型基础上采用在梁端附加零长度截面单元的方法,并通过σ-s本构模型考虑节点内梁纵筋粘结滑移,以及通过σ-sslip-shear本构模型同时考虑节点内纵筋滑移和节点剪切变形.考察了典型平面框架在罕遇地震下的非线性反应,对比分析了节点非弹性变形对框架整体和局部反应的影响.结果表明,考虑节点非弹性变形之后结构的最大顶点位移、最大层间位移角将增大或仅略有变化,梁端、柱端塑性铰数量将减少,梁、柱的转角延性需求总体而言将减小;地震作用下框架节点距离剪切失效尚有一定安全储备.框架地震反应大时忽略节点非弹性变形将导致明显误差,地震反应较小时可采用不考虑节点非弹性变形的常规有限元分析模型.     

Effect of H2S concentration on the corrosion behavior of pipeline steel under the coexistence of H2S and CO2

The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the cor-rosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is de-creased due to constant adsorption and separation of more FeS sediment or more FeHS＋ions on the surface of the steel. Meanwhile, the dou-ble-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general cor-rosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further increase in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.     

基于μC/OS-Ⅱ的绞车控制信号装置人机交互系统设计

为提高煤矿井下斜巷提升绞车的安全运行及信号自动控制,设计了一种基于嵌入式实时操作系统μC/OS-II的绞车控制信号装置串口屏人机交互系统。系统基于Cortex-M3内核微控制器STM32F101C8T6硬件平台,采用μC/OS-II实现绞车控制器与串口屏的数据通信,实现了绞车斜巷中各声光信号器历史数据记录、当前状态显示、打点、语音播报及绞车电机实时控制等。实验表明,采用μC/OS-II进行人机交互及绞车控制等多任务管理,增强了系统的稳定性,提高了系统控制的实时性。     

基于ANSYS的扁平箱梁桥粘贴钢板加固方案优化研究

结合青岛市某主干道立交桥扁平箱梁桥加固工程,用有限元分析软件ANSYS对扁平箱梁的主梁粘贴钢板加固技术进行了数值模拟分析。通过比较不同加固方案加固前后的应力、位移等分布变化规律,评价各方案的加固效果,并最终得出最优加固方案。结果表明:三种粘贴钢板加固方案都能够显著增强桥梁的承载能力,其中C型方案加固效果最好。并将模拟结果与理论计算值进行了比较,分析了误差原因。     

Study on the resistance spot welding technology of 22MnMoB hot stamping quenched steel

In this paper, the spot welding technology of a new kind of 22MnMoB hot stamping quenched steel sheet was systematically studied by power frequency spot welder. Through a series of technology and test experiments, we have obtained the optimal spot welding technological parameter condition. According to the results, the relations among spot welding technological parameter, welding nugget, mechanical property and fracture mode were discussed. The effects of all the welding parameters such as welding current, welding time and electrode force on the quality of joint can be boiled down to one thing--the diameter of welding nugget. The experimental results showed that welding nugget diameter determines the mechanical property of spot welding joint and the relation between welding nugget diameter and the mechanical property of joint presents a kind of linear mathematic representation. There are two typical fracture models of 22MnMoB hot stamping quenched steel sheet, i.e., interracial fracture and nugget pullout. Other than mild steel or normal high strength steel, in the shearing tensile test, hot stamping quenched steel has a great tendency to fail in interfacial mode due to the effects of high strength matrix structure, welding soft zone and the porosity level of fusion zone.     

Development and application research of light weight heat treated B-grade bulletproof steel

The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying, multiplex micro-alloying design ideas and complex phase structure strengthening theory. The puzzle how to avoid the quenching deformation problem of super high strength thin sheet was solved through heat treatment in a die with a set of cooling system. Such B-grade bulletproof steel plate has fine tempered lath martensite structure. The shooting and certification test results showed that the shoot resistance of B- grade bulletproof steel plate can meet the protection demand of Protection specification for cash carrying vehicles （GA 164--2005）. In comparison with B-grade bulletproof steel plate made by one of the companies in Sweden, the weight of the developed B-grade bulletproof steel plate can be decreased by 8 % under the same shoot resistance condition. It will be meaningful for cash truck and anti-hijacking vehicle to realize light weight, energy conservation and emission reduction.     

混凝土箱梁日照温度场仿真分析

混凝土箱梁的日照温度场可通过理论分析并进行仿真分析,建立箱梁的有限元分析模型,对箱梁的日照温度场进行仿真分析,分别对箱梁各结构面温度的时程变化和各结构面的温差分布情况进行分析.分析结果表明,顶板、底板、腹板外表面的最高温度均出现在14:00,各板内表面的出现最高温度相对于外表面存在滞后,出现时刻为20:00.箱梁各板在日照作用下会出现相应的横向温差,沿梁高方向的竖向温差在14:00达到15.69℃.